Home 9 Steam Energy Savings

3 Steps to Achieve Energy Savings

Unlock Hidden Energy Savings: Your system holds the key

Your business depends on a reliable system for heating and power, but even dependable systems can quietly waste energy and money. At Merlo Energy, we help you uncover inefficiencies, reduce energy loss, and move closer to your sustainability goals with these three easy steps:


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Reduction in steam production costs

Understand your current system

When was your steam system last
tested?

Uncover hidden energy losses and
identify failed traps that could be
costing you thousands

Implement simple solutions

Looking for ways to minimze your
carbon footprint?

Act on survey findings with quick
fixes to deliver measurable energy
and cost savings

Proactively monitor your system

Want to lower maintenance &
energy costs?

Stay ahead of failures and guarantee
peak performance by regularly
testing your steam traps

One failed open trap can waste up to 75.8 lbs of steam every hour.

A Good Steam Trap Delivers

  • Long Life & Reliability – Durable parts cut downtime, repairs, and costs.
  • Corrosion Resistance – Built to withstand harsh, acidic conditions.
  • Air Venting – Clears air for efficient heat transfer and smooth startups.
  • CO₂ Venting – Prevents acid buildup that can damage your system.
  • Back Pressure Performance – Operates flawlessly under return‑line pressure.
  • Dirt Tolerance – Handles debris without clogging or failure.

Step 1: Understand your current system

By understanding your system and spotting issues early, you prevent unplanned outages, extend equipment life, and cut energy waste while staying aligned with sustainability and compliance goals.

Amplify your steam performance

Merlo Energy’s Steam Trap Survey is a non‑invasive, data‑driven assessment mapped to your unique steam system—not a generic checklist. We capture trap‑by‑trap performance, log findings digitally, and deliver a prioritized plan of action.

 

The Survey Process: Step-by-Step

1. Pre‑Survey Planning
We start with a quote and estimated trap count based on your facility layout—so scope and expectations are clear. You’ll assign a system guide to help us navigate safely and efficiently.

2. On‑Site Kickoff
Our team reviews the plan, introduces the Ultrasonic Measurement Tool (UMT), and confirms scope in the Kendall service app before inspections begin.

3. Trap‑by‑Trap Inspection
Each trap is logged in Sage with type, condition, location, and photos (if allowed). This ensures complete, accurate data for actionable insights.

4. Reporting & Recommendations
You’ll receive a detailed report—digital or USB—with failed traps, replacement priorities, and notes on system inefficiencies.

    Our steam specialists go beyond quick fixes. We pinpoint root causes, evaluate every trap, and assess your entire system—so it runs reliably, efficiently, and at peak performance. See How Our Surveys Deliver Results

    %

    of steam traps fail every year

    Request Your Steam Trap Quote Today
    Explore Trap Management Solutions

    Step 2: Implement simple solutions

    Finding inefficiencies is just the start, turn insights into impact. Implement quick, cost‑effective fixes that deliver big results. Simple steps like insulating steam pipes and auxiliary lines or recovering valuable thermal energy can dramatically cut heat loss, lower energy costs, and boost system efficiency—all with minimal effort and maximum return.

    Shannon Insulation Jackets

    Steam lines and auxiliary pipes without insulation waste heat in your facility and are a quick and easy way to reduce energy loss, save money, and boost your steam system’s efficiency. Capture radiant heat with removable, reusable insulation jackets. These user-friendly jackets can be installed and removed within minutes, minimizing downtime and maximizing productivity while significantly enhancing energy savings and reducing emissions.

    Save Energy with Shannon Jackets

    Madden HV Series Boiler Blowdown Heat Recovery Systems

    Is your boiler blowdown process discarding valuable thermal energy? Secure energy savings by recovering wasted heat with the HV Series Boiler Blowdown Heat Recovery Systems. Minimize energy consumption by rerouting flash steam and hot water to your boiler feedwater supply, reducing the need for freshwater heating. Improve the efficiency of your boiler system and save money on energy costs with typical payback periods of under a year, the HV Series is a cost-effective solution for any business. 

    Reclaim Energy with the HV Series

    Step 3: Proactively monitor your system

    Lock in your gains with proactive monitoring. After fixing inefficiencies, keep performance high by regularly testing steam traps and using easy‑to‑deploy monitoring tools. Catch issues early, prevent costly failures, and protect your investment. Consistent oversight means long‑term energy savings, extended equipment life, and a steam system that runs at peak efficiency.

    SAGE UMT® by Armstrong International

    Maintaining peak performance doesn’t have to be complicated or expensive. Consistently monitor your system’s performance with the simple touch of a button using the SAGE UMT®. Collect valuable data with the wireless, handheld steam trap testing device that eliminates user error and raises the quality of surveys to a new level. Save energy, cut maintenance costs, and lower trap failure rates by identifying and addressing issues before they lead to costly repairs and wasted energy.

    Streamline your surveys:

    • Reduce Steam Energy Waste
      Quickly and accurately survey steam traps to find failures that waste steam and money.
    • Prevent Costly Maintenance
      Catch and fix malfunctioning traps early to avoid expensive repairs and replacements.
    • Improve System Efficiency
      Verify your steam system is operating at peak performance with ease and accuracy.

    Use actionable data to prioritize repairs and optimize long‑term system health.

    Request A Demo Today

    A Steam Trap Survey is one of the most cost‑effective energy moves you can make.

    Protect your facility from water hammer & frozen lines

     

    Regular surveys keep steam quality consistent and critical components safe. Without them, condensate can build up and, when hit by high‑velocity steam, create a shockwave that damages pipes, valves, and equipment. In cold weather, residual condensate can freeze, expand, and rupture coils or heat exchangers. Our surveys confirm proper drainage, verify heat tracing, and ensure drip legs function as designed.

    Move from survey to savings with Merlo Energy. We’ll help you boost efficiency, cut costs, and hit your sustainability targets—without the guesswork.